Castable & Mortars

Premium refractories built for intense heat applications and superior performance

High-Performance Castable & Mortars

Our castable refractory is a specialized mixture containing heat-resistant hydraulic cement and premium binders designed to be cast in place for optimal performance. This versatile material finds extensive applications across various industries as well as in studio ceramics. Its popularity in kiln construction stems from its exceptional ease of use, simple mixing process, and cost-effective pricing structure.

We manufacture refractory mortar using an advanced engineering formula that combines high-quality sand, calcium aluminate, cement, and fireclay. This carefully balanced composition is specifically designed for laying firebrick in environments exposed to extreme temperatures. Important Note: Our refractory mortar is intended exclusively for constructing fire places and should never be applied directly to hot faces where it could compromise performance or safety.

Special Characteristics

Extreme Heat Resistance

Engineered to endure temperatures exceeding 3000°F (1650°C)—ideal for furnaces, kilns, and molten metal contact.

Superior Durability

High abrasion resistance and low porosity prevent wear, cracking, and corrosion—even under rapid thermal cycling.

Custom Formulations

Tailored mixes (alumina, silica, low-cement) for precise applications—optimized strength, thermal shock resistance, and longevity.

Fast Installation

Pumpable, self-leveling, or vibratable—reduces labor and downtime with quick curing and seamless application.

Specification of Refractories Castable

Particulars Product Types
YR HEAT-A YR HEAT-K YR HEAT-C YR CRETE SUPER YR CRETE NORMAL
GENERAL PROPERTIES
Service Temp °C (Max) 1700 1550 1500 1450 1400
Grain Size mm (Max) 5 5 5 5 5
Water Required for Casting (%) 9-10 10-12 10-12 10-12 9-10
CHEMICAL PROPERTIES
A1203 (Alumina %) Min. 85-88 58-60 45-50 60-65 45-50
Fe203 (%) Max. 1.50-2.00 1-1.75 1.50-2.00 4.50-5.00 4.00-4.50
PHYSICAL PROPERTIES
Bulk Density (gm./cc) Dried at 110°C for 24 hrs. 2.75 2.20 2.20 2.60 2.20
CCS (Cold Crushing Strength Kg/cm2) 110°C. 600 350 350 350 300
THERMAL PROPERTIES
Refractoriness Under Load 'C (Min.). 1800 1700 1650 1650 1600
Permanent Linear Change (%) (Temp x 3hrs.) At 1550°C (Max.) ±1.00 ±1.75 +1.00 =1.00 ±1.00

Specification of Fireday & High Alumina Mortar

Properties YR 30 YR 40 YR 50 YR 60 YR 70
CHEMICAL ANALYSIS
AI2O3 % min. 30 40 50 60 70
Fe2O3 % min. 2.00 2.50 2.75 3.00 3.50
PHYSICAL PROPERTIES
Refractoriness 30.00 31.50 32.50 34.00 35.00
Maximum Service Temperature 1300°C 1350°C 1500°C 1550°C 1600°C
Grain Size in min. 0-01 0-01 0-0.5 0-0.5 0-0.5
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